http://www.leonardo-ecat.com/fp/Technology/How_it_Works/index.htmlHow the E-Cat Works
The heart of an E-Cat (Energy Catalyzer) is the reactor core. This is the metal tube in which the cold fusion nuclear reactions take place. Due to the high power density of the E-Cat technology, extremely large reactor cores are not required. Most E-Cat reactor core models have an internal volume that is smaller than a can of soda. Others are as small as a D-Cell battery, with an internal volume of around 50 cubic centimeters.
In the tube that composes the reactor core, a small quantity of specially processed, micron grain sized, nickel powder is placed. The nickel powder has been enriched in two specific isotopes (Ni-62 and Ni-64) via a proprietary and cheap method that only adds 10% to the final cost of the raw material. Enriching the nickel powder in Ni-62 and Ni-64 is important, because it is these two isotopes that undergo the most nuclear reactions.
Once the nickel powder is placed in the reactor core, an even smaller quantity of catalyst material is inserted into the same metal tube. Without the catalyst, the E-Cat could not produce practical levels of output. The catalyst is composed of one or more chemical elements that are not radioactive, rare, or expensive. In fact, the cost of the catalyst is considered to be insignificant.
Next, the reactor core is filled with a small quantity of pressurized hydrogen gas, from an external canister. The pressure of the hydrogen gas is a key factor in moderating the intensity of the reactions that take place in the reactor core. Higher hydrogen pressure increases the rate at which nuclear reactions take place, and lower hydrogen pressure reduces the rate.
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